Burnt wood on their own hands

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And in a private cottage, and your own garage or workshop, it's always a good idea to have a mobile or stationary stove-burger. To date, many different models of these heaters are on sale, but they can cost not cheap .Therefore, if there is experience in working with metal, suitable material and the tools needed by , often the stoves do their own.

Burnt wood on their own hands

Burners on firewood with their own hands

Which model of wood-burning stove with their own hands to choose is for the master, since these homemade devices can have a wide variety of shapes and are made of both new material and metal objects.

Folk craftsmen learned to adapt metal barrels for the manufacture of stove-burgers with walls having a thickness of 2.5 - 3 mm, gas or oxygen cylinders, medium-diameter pipes, metal sheets and even disks from large automobile wheels.

Tools for the manufacture of the turbojet

Contents of the article

  • 1 Tools for the manufacture of the turbojet
  • 2
    • gas cylinder stove 2.1 Preparation of the gas cylinder
    • 2.2 Production of the vertical furnace from the
    • 2.3 cylinder The effective gas turbine of the two gas cylinders
    • 2.4 Video:cylinders
    • 2.5 Booster from a cylinder installed horizontally
  • 3 Booster of a barrel
    • 3.1 Vertical turbojet
    • 3.2 Horizontal turbojetfrom the barrel
    • 3.3 Video: the simplest horizontal barrel bumper from the barrel
  • 4 Burster of the wheel disks
    • 4.1 Video: an example of a simple burner made of rims
  • 5 Boombox "Gnome"
    • 5.1 Video: a simple vessel of steel sheet
  • 6 What to take into account when installing a turbo

To work with metal, special tools will be needed, some of them are available in almost every private house, while the other will have to buy or rent .

  • Angle grinder is a "bulgarian" machine and consumables in the form of cutting discs and grinding wheels.
  • Welding machine with a capacity of 200 A , and also a consumable material - electrodes Ø 3 and 4 mm. In addition, the necessarily will need a special mask and protective suit.
  • The brush is made of metal.
  • Hammer-slag separator .
  • Measuring tools - folding meter, long metal ruler, tape measure, chalk or marker.
  • Pliers, hammer, chisel.
  • Drill with drill bits for metal of various diameters.

The choice of the stove model most often depends on where its is planned to be located, as for residential premises a more aesthetic appearance of the heater and increased safety is required. Therefore, the is best suited for installation in a house, the is a variant made of metal sheets or a piece of medium diameter pipe.

For the , any of the existing models is suitable for the , but it is better to choose one that will not only bring heat to the room, but also heat the water.

In order to finally decide on the choice, it is worthwhile to consider different variants of and familiarize with the process of their manufacture.

Oven from gas cylinder

The installation of a gas turbine from the cylinder can take place in different ways:

  • Using a single cylinder with a vertical or horizontal positioning ;
  • Using two cylinders that are perpendicular to each other.

The second model will give more heat, as the heating area of ​​the furnace is almost twice as large.

The cylinder itself has a neat appearance, on it it is possible to make a cooking surface, and if you give the finished stove a decent appearance, then its can be installed even in a residential area.

Materials for the manufacture of

For the manufacture of the of the first model, one cylinder will be required, for the second one, respectively, two, but in addition the for the furnace will require:

  • Steel fox t t of at least 3 mm - will be made of ita jumper between the furnace and the ash pan, as well as a hob.
  • If you want to make the stove look more respectable, then you need to buy a ready cast-iron door with a cast drawing for the furnace and ash pan.
  • If the appearance is not so important, then the door can be made from a fragment of metal, cut from the cylinder itself or from a steel sheet.
  • Chimney pipe with a diameter of 90 - 100 mm.
  • Rebar with a diameter of 12 - 15 mm or steel corner for making the grate and legs. The cast iron grate can also be purchased in a specialized shop or the grate can serve as the bottom of a horizontally packed balloon in which holes are drilled.

Any of the models can be manufactured not only from large-sized cylinders, but also from small -, this will depend on the place that is reserved for the furnace.

Preparing a gas cylinder

Before starting work, a cylinder needs to be prepared, especially if the capacity of the is not a new , but has already been in operation. In this case, the gas concentration can always remain inside the cylinder, and an explosion may occur if a spark arises during its cutting. We can not neglect the arrangements for the appropriate preparation of the of the , since the to carry out the work of the will be extremely dangerous.

The preparation is carried out in the following order:

  • The first step is to unscrew the valve, which is located on top of the cylinder, the hole is released, in which it is installed. The capacity of the is left on the street or in the utility room for about 24 hours, by filling with its to the top with water.
  • After this time, the water from the cylinder is drained. It should be noted that the liquid will have an unpleasant smell, so should be drained away from from the housing.
  • The rinsed cylinder can easily be used in operation, since together with water the last gas residues should be removed from it.

Manufacture of a vertical furnace from a cylinder

  • The first step is to prepare the prepared cylinder - on the it , the location of the furnace and ash pan is indicated. For this procedure, you need a marker and a flexible measuring tape - thanks to its suffices rigid , but an elastic band can measure and draw the location of the door.
Gas bottle marking

Gas cylinder marking

  • The next stage of the is the neat cutting of the marked parts with the help of the "grinder".Cut out fragments are almost always used for further work.
Cutting openings for the doors of the current and ash pan

Cutting openings for doors of ash and ash pan

  • These elements are scorched by adding rims, hinges and a latch-handle, and from them excellent doors are obtained.
  • The measures the inside diameter of the balloon, and from this measurement a ring is folded from the thick wire, which will form the basis for welding the reinforcement. Thus, the grate for the furnace is manufactured.
  • Then, the level of the grate setting is planned. Lattice should be located 30 ÷ 50 mm below the edge of the cut opening for the furnace door. The grate becomes, thus, the separator of the ash pan and furnace. Reinforcing bars are welded at distance from each other 8 ÷ 10 mm.
Homemade grate made of metal rods

Homemade grate of metal rods

  • To one side of the furnace hole are welded hinges, fixed on the door. It is very important to accurately verify the installation site so that the doors easily closed and opened .
Window of a firebox with a door hung

Burner door window

  • On the opposite side of the hinges, an open hook loop for fastening is fixed. It should reliably to keep the door closed while the furnace is heated.
  • The door on the ashtray ashtray is fixed in the same way.
  • It is recommended to cut the upper part of the balloon for welding from above the round metal panel, which will act as a cooking plate.
  • The chimney can be vented either through the top of the cylinder or through the back or side wall of the furnace. If you select the second option, the upper hob will be much larger, since it will be freed from the chimney.

If the cylinder is standing upright, it will take much less space than the horizontal version, but it must be remembered that any furnace should be located on the 200 mm from the wall, and the walls themselves must be covered with heat-resistantmaterial.

Effective burner made of two gas cylinders

The original design of an efficient two-cylinder turbo

Original design of an effective gas turbine from two cylinders

For the manufacture of such a burzhuyki need two cylinders, which, heated, are able to quickly warm the room. In addition, if wishes, in the vertical part of the it is possible for the to install a hot water tank if inside it is installed the sealed tank, pull out the tap and cut in the water supply and discharge pipes.

  • The first step of the is the cylinder preparation, which will stand horizontally. The upper part is cut from it, so that a round hole with a diameter of approximately 30 - is obtained 35 m m m is smaller than the inner diameter of the cylinder.
Round opening for the furnace door

Round opening for the

  • furnace door At the bottom of the future furnace, holes of 10-12 mm in diameter are drilled in several lines, which will serve as a kind of grate in the .
The holes in the cylinder wall will play the role of a grate

Holes in the cylinder wall will play the role of grate

  • Under this "grate" welded metal box - it will be ash pan-ashtray .On it then it is necessary to establish a tightly closing door, which prevents the loss of coals and ash to the outside. As an air flow regulator , it will not be used in the model.
  • The legs of corners or reinforcement are welded next to the ash pan.
The balloon is mounted on welded legs. From below is attached an ashtray chamber

The cylinder is mounted on welded feet. From the bottom, the

  • chamber is mounted. On top of the horizontally positioned cylinder, a round hole is cut from the side opposite the furnace door, on which the vertical part of the furnace will be installed.
The furnace door closes. A hole is cut for mounting a vertical turbine unit

The furnace door closes. The hole for mounting the vertical assembly of the

  • The door is installed, which is best made from the head of another cylinder. In the center, a hole is cut into which a branch pipe with a diameter of the order of 76 mm is welded. This branch pipe is equipped with a valve, with which you can regulate the flow of air into the furnace, and means - and the intensity of burning wood. Door hinges are recommended to be placed from above - under the influence of its gravity the cover will reliably close the furnace chamber and minimize air sucking.

Next, the goes on to work on the preparation of the second cylinder.

  • The most difficult preparation of the upper, vertical part of the burger is the process of marking and cutting out the of a certain shape, which is ideal for the for putting on and welded to a horizontal hull.
  • In this case in the vertical part of the furnace is equipped with an additional heat exchange chamber, ie .smoke, getting into this department, does not immediately go into the tube, but lingers in the arranged chamber.
Inside the shell of a vertical cylinder, jumpers with oppositely located apertures

Inside the shell of the vertical cylinder, jumpers with oppositely located apertures

  • are installed. To this end, inside the vertical housing are welded on the defined by , which can vary from 250 to 400 mm, metal plates with holes. The holes must be cut closer to the edge of the metal round part. When installing them, the hole on the to the first jumper must be located on the opposite side of the from the from the verst on the to the second jumper and so on. The best option for in this case is to install three like jumpers located equidistantly from each other.
  • A vertical unit with already mounted partitions is installed and welded from above to a horizontally mounted housing. On the top cylinder is welded a branch pipe for connecting the chimney.

Video: a barrel of their two gas cylinders

Booster from a cylinder installed horizontally

This version of the turbojet is made from one cylinder, and the technology of doing business is in many respects similar to the variant described above. Therefore, it is worth considering only the difference of some elements.

Bourzuyka from a gas cylinder

Booster of gas cylinder

  • Instead of a vertical assembly in the rear upper part of the cylinder, only the branch pipe for connection of the chimney pipe is welded.
The internal device is not complicated

The internal device is not complicated

  • For the furnace door, a rectangular hole is cut out - it can be fitted to the finished cast-iron door .If it is purchased in the store, then it is worth paying attention to the doors designed for the blast holes of the brick furnaces - , sometimes they are ideal for a tank vessel.
You can pick up the finished cast-iron door

You can choose the finished cast-iron door

  • You can make the door and from the rectangular part cut from the cylinder. It is the size of the sides well is suitable for the resulting hole, but in the middle of it will remain a hole from the valve. It will need to be welded with a patch cut from the metal sheet.
  • Both in the previous and in this version the hob can be added. For this, for example, from a steel bar, 5 - thick, 8 mm, a rectangle is bent, which is welded to the tank , creating a small but fairly flat surface.
  • It is possible to use instead of wire two steel strips welded on both sides of the ball on the its entire length.

Boom barrel from

A breeze made from a barrel, the is larger than the and takes up much more space than a cylinder stove. That is why it is able to heat a room with a larger area. Such furnace also can be horizontal or vertical, but both the first and the second version of use for heating not only household and technical premises, but also housing.

Vertical burger from a barrel or a large diameter pipe

Vertical barrel bobbin from a barrel or large diameter pipes

For the manufacture of this burner, you will need a metal barrel, a steel sheet and chimney pipe with a diameter of 100 - 150 mm.

Vertical Burger

  • The barrel is measured and marked on the of its surface of the location of the ashtray doors and fireboxes, as well as the cut location. It should pass below the edge of the furnace at 30 ÷ 50 mm.
  • Then the barrel is cut into two parts, and with each of them work first is conducted by separately.
  • A circular plate is cut from the steel plate, equal in diameter to the barrel's diameter. It provides an opening for the passage of the branch pipe of the chimney.
  • At the top of the barrel, the hole is also cut out so that it can be aligned with the hole on the round piece that will become the hob.
  • The branch pipe of the chimney is welded into the hole in the barrel, and then from above, through the hole on the pipe, the hob is poured and laid, which is welded to the sides of the barrel. The air space created between them, making up the height of the rim, will help to keep the hob hotter for a longer time.
  • The is also welded to the underside of the upper part with a round metal piece with holes cut in it - grate. Another option - is to weld two semicircular brackets to a ready cast iron grate. The photo clearly shows how these elements look and are located.
  • When the bottom of the and the top panel of this part of the furnace are ready, it is possible to cut out the hole for the furnace door according to previously made markings.
  • The cut out part is welded around with metal strips, the hinges and the handle with a vertical latch are fastened to the door.
  • Further door hinges and hook for the valve are welded to the body. This process needs to be performed very carefully, exactly when calculating distances for installation, since the door should easily open and to close , and the gate can easily fit into the arranged hook holder.
  • The opening is cut in the bottom of the barrel for ash-ash pan. The door is prepared and hung in the same way as in the case of a combustion chamber.
  • After that, both parts are welded together into a single structure.

Horizontal drums from the drums

The process of manufacturing the horizontal version of the burger from the barrel is carried out in much the same way as from the cylinder.

The simplest burzhuyka their metal barrels

The simplest burster of their metal barrel

  • In the upper plane a window is marked and cut out, on which a door made of a cut piece of metal will be installed. Door hinges and hinges with are manufactured by using rivets .
The furnace window with the door installed. The staff hole of the barrel will serve as an ashtray.

Burner window with door installed. The staff hole of the barrel will serve as an ashtray.

  • The nominal opening for pressure relief in a barrel, with a diameter of 20 mm, is used as an ashtray. A separate door on the ash pan is not provided.
  • It is recommended to immediately make a stand for placing the future stove. Its is made from scraps of pipes or corners, so that the shelves ensure the stability of the barrel laid on them, without play.
Grate

Grate

  • The next stage of the is the manufacture of a grate made of metal sheet thickness of 3 - 4 mm. First, the area is measured and according to . The correct size cuts the panel into which the air supply holes are drilled. The finished grate fits into the bottom of the barrel with such calculation , so that at the highest point, in the center, the distance between the grate and the inner surface of the barrel is about 70 mm. The grate is not fixed rigidly - it should be easily removed to clean the stove from accumulated ash.
Figured section for riveting the flue pipe branch

Figured section for riveting the chimney flue

  • For the chimney pipe in the rear of the top is made a special junction. After marking for the desired diameter with the grinder, the diametric slits under the are cut through the angle 15 º one from the other - in total, 12 cuts will be obtained. The resulting "teeth" are bent upwards - the chimney flue inserted later will be attached to them using rivets .

Video: the simplest horizontal burger from the barrel

The breeze from of wheel wheels

Burzhuyka of the pipe and wheels

The breeze of the pipe and rims

The stove can also be made of two discs from large wheels and a piece of large diameter pipe - its needs to be selected fordiameter of the prepared discs. The height of the segment may vary depending on the master's preferences and the stability of the design, but are usually limited to 300 - 450 mm.

Materials for stove making

Materials for making the stove

In the scheme and the process of making this version of the burger there is nothing complicated, but it's more will suit for technical and utility rooms than for residential.

  • The individual elements of the future stove - are prepared for two discs, a piece of pipe, a metal sheet and a chimney pipe.
  • All three parts are welded together in a single vertical structure. To facilitate the adjustment of the diameter of the pipe to the discs, it is permissible to cut the last edge, on the one hand, from the last ones along the circumference.
The initial parts are welded into a common vertical structure

The starting parts are welded to the common vertical structure

  • . Next, opening is marked on the pipe under the furnace and cut with the grinder.
  • The cut out part is scraped along the perimeter, the is set on the with a bolt and hinges, thus obtaining the necessary door.
  • Then, you need to make a hole for the bluff, otherwise the fire in the oven just will not burn. To do this, a window with a size of 100 - 120 mm in width and height is cut in the lower disk.
Fitted furnace door

Installed furnace door

  • A hole for the chimney is cut from the back of the upper disc and a branch pipe is welded into it.
  • Recommended for the top di sk sa To make the hob from a steel plate 4 thick - 5 mm. It is tightly welded to the edge of the upper disc, thus becoming even and an additional heat exchanger.
  • The same is done with the bottom of the stove to arrange a full ash pan and increase the safety of operation of the burzhuyki.

In fact, such a burzhuyka is, more likely, fenced with metal fire , and does not differ either in economy or usability. However, for garage needs and provided that the raw materials are free of charge - is a perfectly acceptable option.

Video: an example of a simple windrower made of rims

Boom "Gnome"

One of the most popular of all self-made burzhuek is a compact oven made of sheet metal. It looks neat and can be designed for installation in any room. This well is well will suit in size for small country cottages, as it does not take up much space and is an indispensable assistant in cooking and heating rooms.

Одна их самых распространенных моделей - буржуйка "Гном"

One of the most common models is the dwarf "Gnome"

. This model can be equipped with internal baffles - plates , then it will receive the properties of additional heat transfer, and you can make the most common housing with a division into a furnace and a ash pan.

The first version of the furnace will hold heat for a long time in the room, which is very important if the villagers live outside the city from early spring to late autumn, when the nights are cold.

In order for to make such a burzhuyu, you need to buy a steel sheet, 3 - 4 mm thick, chimney pipe, 40 × 40 or 50 × 50 mm corner. For the hob, the lid can be made by yourself or bought ready-made.

Basic drawing for its manufacture

Basic drawing for its manufacture

  • Drawing on the drawing , on metal sheets draw parts of the burglar: panels of all walls, grate and two plates for fixing them inside the structure.
  • In the front panel are cut out rectangular openings for firebox and ashtray. Cutted pieces of metal are used to make doors. They are crocked with a corner and bolts and hinges are immediately fixed on them. Then, the doors are fastened to the front panel.
  • On the same panel, only with the internal of its , the sides at a distance of 150 ÷ ​​160 mm from the top weld one of the plates that will regulate the output of heated air. Plates should be 80 ÷ 100 mm shorter than the length of the side walls of the body.
  • After that, the second plate is welded to the rear wall, 70 - 80 mm from the top. In the complex, these two plates form a zigzag labyrinth for the combustion of the furnace. Thanks to this, each of the corners of the burglar body will be warmed up.
  • Two holes - for the burner and for the chimney are cut in the hob.
  • The legs of a thick reinforcement or corner are welded to the bottom wall of the housing. You can choose the frame from the corner, which includes the legs and the base for fixing the bottom and the bottom edges of the side panels.
  • Before welding the side parts to the frame or to the bottom panel, they need to mark and weld the corners to the entire length of the panel, they must be welded on the same level, since their role is to serve as brackets for laying the grate .
  • In the panel prepared for the grate, holes are drilled in the staggered order with a diameter of 12 ÷ 15 mm, at a distance of 30-40 mm from each other. Another version of the grate can be welded from reinforcing bars grating .We should not discount the possibility of purchasing a ready-made cast-iron grate .
  • Installation and welding of all walls of the burger are carried out. The main thing is to achieve complete tightness of the welded seams, so sometimes it is no longer superfluous to install the outside of the metal corner 30 × 30 mm. This will slightly weight the overall design, but will give it additional strength and reliability.
  • The top cover with is welded to the chimney with a nozzle and cooking plate.
  • To make the stove look respectable, it is necessary to clean all welds and cover with its surface with heat-resistant paint.

It makes sense on the side and back surfaces to additionally install a screen that will increase the safety of the operation of the furnace and create a powerful convection flow of hot air that significantly accelerates the warming up of the room. Panels of the screen are mounted on the racks in such a way that they are spaced from the furnace body at a distance of 30 to 50 mm.

Video: the simplest stainless steel burger

What to take into account when installing burger

The self-made burger will bring the heat to and from the into the house or outbuildings, without causing any problems, only if with its installation will follow the safety rules.

Installation of a turbo charger requires compliance with certain safety rules

The installation of the turbo charger requires compliance with certain safety rules.

  • The surface on which the furnace is installed must be rigid and fire-resistant. This can be, for example, brickwork or ceramic tiles. You can also use asbestos sheet, which is covered with metal sheet.
  • Around the oven, heat-resistant plasterboard or asbestos sheets are installed on the walls. Also is suitable wall covering with ceramic tiles or bricks.
  • It is forbidden to place combustible materials and compounds near the furnace, near the furnace.
  • The chimney must also be insulated from flammable surfaces when passing through a wall or an attic floor.
  • It is very important for safety to equip the with a reliable ventilation system in order to prevent the accumulation of carbon monoxide in the room.
  • To make the furnace work long and efficiently for the its workmanship, you need to choose only quality material.
  • Before installing the turbo charger on the , its always has a permanent place in the street, paying special attention to the quality of the welds and the accuracy of fitting all the parts.

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